Construction of a distillery 300-1000 dal/day

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Plants with a capacity of 300-1000 dal / day (800-2700 tons/year) usually produce alcohol from starch-containing raw materials (grain, flour) and the rectified ethanol produced is used for fixing wines, in medicine, the manufacture of antiseptic solutions, perfumes, etc. Usually, high requirements are not imposed on the organoleptic parameters of such ethanol. The technological scheme of production does not provide for special technical solutions, especially with regard to the process of brew-purification and processing of alcohol stillage. The number of technological departments is reduced to a minimum (no more than 8 departments), since there is no need to organize them.

The distillery 300-1000 dal/day

This offer provides for the participation of our company in the construction of a new plant (technological support of the project, production and supply of equipment, supervision and commissioning of both individual sections and the entire complex as a whole).

The offer is made in such a way that allows you to approximately determine the cost part, for technological equipment, for the customer as a whole and for each site separately. We have indicated approximate prices for our equipment and for the one that is purchased or manufactured locally.

We also carry out the entire complex of works on the design, installation and commissioning of an automated control system for the technological process of alcohol production. Automation of the technological process can be developed both for the plant as a whole and for individual production sites, within the limits that ensure stable production of alcohol of the Lux brand. The cost of production automation is determined by the volume of automated sites, the tasks set and the choice of actuators.

    The offer does not include:
  • disposal of alcohol stillage;
  • sewage and industrial effluents;

These works are carried out, as a rule, by local specialized organizations and require clarification and coordination. We hope that this information will help the customer to solve the tasks facing him faster and easier.

The energy consumption for technological needs for the production of 1000 dal of alcohol during saccharification with enzyme preparations will be 2350 kWh/day.
The steam consumption for technological needs for the production of 1000 dal of alcohol during saccharification with enzyme preparations will be 70.7 t / day, i.e. 2.95 t / h, which will be ≈ 236 m3 of gas per hour.
The water consumption for technological needs for the production of 1000 dal of alcohol during saccharification with enzyme preparations will be 2134.2 m3/day, including 452.2 m3 of drinking water, i.e. 88.9 m3/h and 18.8 m3/h, respectively.
The consumption of grain for the production of 1000 dal of alcohol, depending on the culture and starchiness, will be ≈ 30 t/day.

Complete set of the brewhouse of the distillery 1000 dal/day
Complete set of the brewhouse of the distillery 1000 dal/day

Complete set of the brewhouse of the distillery 1000 dal/day

Complete set of the brewhouse of the distillery 1000 dal/day
Complete set of the brewhouse of the distillery 1000 dal/day

The yeast department of the distillery is designed for growing yeast cultures involved in the production of alcohol.

    For this site, we offer the following equipment:
  • Yeast-growing apparatus
  • Kneading pump
  • Pump dispenser
  • Vertical stirrer
  • Technological pipelines
Brew-purification equipment 1000dal/day
Brew-purification equipment 1000dal/day

Brew-purification equipment 1000dal/day

Brew-purification equipment 1000dal/day
Brew-purification equipment 1000dal/day

Alcohol intake department and alcohol storage 1000 dal/day

Alcohol intake department and alcohol storage 1000 dal/day
Alcohol intake department and alcohol storage 1000 dal/day

This offer is for informational purposes and is not an offer.

Order a technical and commercial proposal

The general production technology and the number of branches are given here.

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